Over time, the pre-treat may degrade meaning the ink won't adhere to the garment. A bit of a game-changer, this one. So which is better? Choosing between DTG printing and screen printing isn't so difficult if you know the specifications of the order. In other words, the DTG market has a robust niche from $10k-$30k then jumps all the way up to $100k and more. Given we are a digital world in every sense, it suits most people that this newer printing method is used. The process is fundamentally the same: an image is digitized by the printer and then printed directly onto the t-shirt or garment. A screen printing technician then washes out the negative image, leaving openings in the mesh for ink to pass through. Epson and other DTG printing manufacturers offer a robust and accurate cost calculator tool for DTG printers. It could be glitter or even glow in the dark! It is long overdue to bury the hatchet by weighing their pros, cons, and finally give a verdict on which works best for dropshipping and print on demand. A post shared by NAV Design (@nav_customvinyl) on May 21, 2020 at 9:14pm PDT. A DTG print will typically be softer than a screen print. Whether you intend to print on custom t-shirts, hoodies, sweatshirts, or any other type of apparel, the quality of the print is of paramount importance to satisfy your customers expectations. Well answer all of your questions about their differences quality, cost, durability, and other features so you can choose what suits your business the best. You can achieve extremely soft screen printed t-shirts with the right tips. 2022 Printify, Inc. All rights Since screen printing typically isn't profitable at small volumes, DTG printing offers a reasonable alternative for customers that want fewer than 12 pieces. Learn how to make, market and sell your custom merch. Lets take a look: The most cost-effective method for large t-shirt batches, as you print more t-shirts, you save more money. DTG printer, pre-treat machine, and a heat press. They also have invested heavily into hybrid screen printing, which mixes DTG applications with a screen printed underbase. There are more options for t-shirt printing than ever before, but there are still two options that win the race more than the rest: Direct to garment (DTG) printing and screen printing. For large orders, screen printing typically costs less. You can print full-color photographs and other challenging high-color-count art with DTG printing easily. So why is it easier to price DTG prints, and how do you do it? Live Screen Printing: Whats Next? Print on Demand Product Launch Checklist. AnaJet invested heavily in consumer education and ongoing support for their DTG users, making it a good fit for Ricoh's solutions-oriented business model. Learn more about pod DTG printing in our guide to DTG printing with Luke Ryerkerk. Ink alone can cost more than $400 a month to run a DTG machine. Cost-effective for smaller batches as larger ones will use more ink. Yes, it's true, DTG prints typically aren't as durable as screen prints. There are some significant differences between DTG and screen printing, but the most significant difference is the technique of putting ink onto the fabric of the t-shirt. In most shops, a DTG pre-treat machine applies a special coating to the shirt though many use rollers to apply pre-treat by hand. DTG vs. screen printing, the battle between these two printing methods has been raging for some time now. How much does it cost to print a shirt with a DTG printer? This means they can print multiple designs at once, or raise their overall capacity to print larger orders. When it comes to details, DTG is king. However, there are still multiple contexts where DTG printing makes a lot of sense. So how do you decide between DTG printing and Screen Printing? Yes, you'll hear screen printers trash DTG as "direct to garbage" and hear DTG lovers call screen printers old-fashioned. And many customers will not accept the variance that CMYK prints have. As you can see, screen printing prices are very high at least initially. So let's start with something most people can agree on: screen printing is still the most durable, time-tested, and familiar printing method for custom t-shirts and garments. Its a topic that gets confusing if you havent ever printed your own t-shirts before. The only difference is that there is no paper involved; youre printing onto t-shirts. Different shops have different competencies. Did you know that. It is most suitable for those who seek the best colour reproductionsand longevity for the life of the garment, such as for business uniforms, sports teams, fashion retail, etc. Their costs are astronomical. This method requires the use of thick inks, causing them to lay on top of the material rather than soaking into the fabric. A negative image is printed (typically onto transparent film), then "burned" into the emulsion with a powerful light. There are a few things you need to remember. Because using DTG printing, the product is made only after it has been bought. It's important to note that it's unrealistic for most screen printing shops to put a high-end DTG machine in their shop without robust climate control. Screen printing and DTG (direct-to-garment) printing are two of the most common ways to print custom t-shirts. Both printing methods have pros and cons. The design is precise, with neat edges and a high-quality level of detail. The concept of DTG works similar to a home inkjet printer. Average production time ranges from 1-3 weeks depending on the number of colours and complexity of the job. Many companies do prefer one over the other, so its essential for you to study the differences between each method before go ahead. For large orders, screen printing blows DTG printing away. They're the experts! With this method, you can print a single product and still make a profit. The minimum quantity is usually 10-25 units, and there is a maximum of 5-6 solid colours that can be printed depending on the garment. The CYMK ink is then printed directly onto this pretreated fabric. This is the standard option. Higher minimum orders apply. This is often a "blind spot" that screen printers encounter when they make the leap to DTG printing. Printing a one-off product saves money, avoids overproduction and waste, and helps the environment. For high-end DTG printers,Kornit, ROQ and M&Rare considered top-of-the-line. Sign up now and get 25% off on your first order. Its perfect for introducing new designs to the market with little cost. Pre-treat can be expensive (Ryonet sells a 20 liter supply of Epson's pre-treat for just under $700) but it's necessary for professional-quality prints. Once setup is done, production moves quickly. If youre just starting out, DTG printing is your best bet. You can print just one, and if the product does not sell, you can replace it or discontinue without worrying about inventory. A single layer of ink can mean that the design is more faded. DTG printing reduces the setup costs for a single piece of garment and allows for an easy and affordable production process. And what is that ultimate goal? A tried-and-true method for printing ink on textiles, garments, and a variety of substrates, screen printing is a labor intensive process designed to quickly produce hundreds (if not thousands) of prints very quickly. As a kicker, DTG ink has a shelf life. Because of the high price, we advise print shops to consider purchasing their first DTG printer after they've contracted thousands of dollars of DTG prints out of their business. Most shops start with a lower-range DTG printer. You just might find yourself overwhelmed by the cost and suffocating under piles of clothing. With Printifys print-on-demand services and. On coloured and black t-shirts, the process is more involved. The ink is expensive. Different businesses have different models some do online store sales, while others make their money on 30,000 piece runs that DTG printers could never keep up with. As eCommerce continues to surge and print on demand becomes increasingly profitable, its a worthwhile endeavor to find a printing method thats right for you. So how much does DTG ink cost? Well, I'm glad you asked! The screen is placed on a screen printing press and registered so it will properly align on the printing surface (typically, a t-shirt). Environmentally friendly. In our modern throw-away society, people find durable goods refreshing. How exactly does DTG printing work? When it comes to the speed of production, DTG printing cant keep pace with screen printing. The next step is the 'white underbase', where white ink is applied to all areas where the design will be. However, screen printing requires a setup time that offsets its speed. No, you don't need to create a checklist for each order you can simply look at theartwork and your shop'scapabilities. This means that your design must first be 'separated' into different layers by colour, a process that begins with our experienced graphics department. Want to use DTG to get vibrant colors, to print with white ink, or to print on a dark t-shirt? Never Spammed, or use our instant contact form Cost-effective when ordered in bulk. Put another way: DTG printers and any custom printing equipment do not generate demand. They can cost $1,000 to $2,000 for a high-end model. Their Freejet printers are a desktop option, while they also offer the Cheetah a large, industrial DTG printer. This creates a hardened stencil. Theres always going to be a better option, and its going to depend on your individual needs as to which is the best for you. Because of the ink that DTG printers use and the way that the ink is applied, the end customer will eventually see the print fade significantly from repeated washing and drying. With direct-to-garment printing, very little setup time is required. DTG printing is a much simpler process than screen printing, as each color that is chosen in the design for screen printing is printed separately. Amazon tried to overcome this speed issue via scaling they bought thousands of Kornit DTG printers but their Merch by Amazon fulfillment business is still not fully operational after more than three years of development. However, you can use the heat press for innumerable things in most print shops. A pre-treatment machine typically costs between $3,000 and $4,000. Theres no doubt about it, but unfortunately its limited to specific colors, requires a lot of time, and is wickedly labor-intensive. Custom All-Over-Print Hoodies, Sweatshirts & More, Unrivaled, photorealistic high-quality prints, Excellent for extremely detailed and intricate designs, Difficult to print finer details; perfect for less detailed designs, Typically uses environmentally-friendly, water-based inks, Screen printing can be dirty and messy, requires a lot of water, You can order as few or as many as you like, Has minimum order requirements, usually from 5 to 100, Slow, but cost-effective and profitable for small orders, Perfect for bulk orders. If they have built a consistent flow of low-volume orders, DTG printing can be a valuable investment. . Scheduling, quoting, approvals, payments, customer communication, automation and more. What is the best DTG printer on the market? We expect that there will be dozens more manufacturers and suppliers for DTG printing in the next 5 years. You'll need to pre-treat your shirts. . Leon is a professional copywriter, translator, and interpreter. In this article, well help you to fine-tune your knowledge of both direct-to-garment (also known as DTG) and screen printing. DTG printers are functionally similar to the typical inkjet printer you'd find in a home or office. Pre-treatment adds considerable time and cost to DTG printing. The traditional method is screen printing, which uses a stencil and pushes the ink into the material of the t-shirt with that. A lot of third-party print services have minimum order requirements that can be from 5 to 100 items. Their products compare favorably to others on the market and are widely considered a top-tier manufacturer. Another use? A higher-cost machine may have lower-cost ink (and vice-versa). High production speed. Its why its gained so much in the way of popularity in recent years. However, you dont have a limit to the choice of colors. Some awesome resources to estimate DTG pricing: We will be blunt: DTG printers cost tens of thousands of dollars. The most frequent orders in many print shops are fewer than 72 pieces! The GTX printers are notorious for their ability to print on a wide range of textiles. reserved. DTG printing machines typically use environmentally-friendly, water-based inks, and the process itself is highly energy-efficient. Many envision a future where customers order online and a DTG printer automatically prints the shirt. The emulsion cures (or hardens), but the negative image remains as a water-soluble paste. Youll be pleasantly surprised to know that print on demand is one of the most sustainable business models out there. While many printers are totally adept at CMYK full-color printing, setting up and executing a CMYK print may not be your strong suit. Is one better than the other? Proudly Melbourne owned and based! How much does DTG printing cost compared to screen printing? AnaJet by RICOHis Ricoh's DTG division. This curing process makes the ink extremely durable. Basically, you can start printing and selling your own one-of-a-kind items in no time at all. As with every new technology, there are a lot of unknowns, but we hope that this overview gives insight into the modern DTG printing method. Live Screen Printing: Whats Next? A newer method that utilizes a digital print head to print designs directly onto different surfaces, DTG printing is in a rapid growth phase. On the contrary, screen printing is still the tried and true method for bulk orders and retail quality custom apparel. It happens automatically, too. DTG printing lets screen print shops take smaller, more complex orders that they would normally turn away. The answer isn't so simple. Many print shops specialize in small run DTG printing, complex art for screen printing, and making difficult prints come to life. You can create custom t-shirts while transferring the detailed designs of your choice onto the fabric. So when youre starting to price your own DTG prints, you should consider the cost of pre-treating, the cost of ink,and how large the image actually is. It is one of the oldest printing methods that dates back thousands of years. Exclusive Sales & Rewards. This website uses cookies to ensure you get the best experience on our website. Additionally, the prices are always reasonable, and the process is hassle-free. Most shops apply pre-treat with a roller or pre-treat machine. Maybe a customer ordered 100 shirts last year, but now they just want 5 of the same design. More labour intensive. Why? The next video is from Printavo and Campus Ink in the USA. The apparel moves through the press, each time receiving a new colour until all the colours are layered on to create the final design. A number of Chinese manufacturers are also beginning to bring their DTG offerings to market, either directly or by partnering with major brands. They are focused on developing industrial DTG technology that can scale to meet the needs of print-on-demand companies. Dont underestimate the importance of your pre-treatment machine! After all, screen prints can survivehundreds of wash cycles if they're cured and applied correctly. Although its only been around for about 20 years, it has revolutionized the fashion industry in ways that nobody expected. There is still tremendous opportunity for a manufacturer to control broad swaths of the custom printing market with the right product we're looking forward to mid-range (less than $100k) DTG printers emerging as a viable option. This means that its easy to print one-off items. Their large DTG printers are priced at a premium but are known for excellent service, warranties, and generally high build quality. This is a difficult question to answer. Now is the best time to switch to Printavo. The resulting separation is printed onto 'films', much like a negative from photography, and then 'burned' onto the mesh screens to create a stencil. Your DTG printer applies a given amount of ink over a pre-determined area on a garment. Screen Printing involves the process of pushing plastisol or waterbased inks through a mesh stencil (the screen)onto the fabric. They are not maintenance-free machines and DTG printing is NOT a "push button" printing style. In the printing industry, details are the smallest parts of the design, such as textures, fine lines, or tiny elements. The bottom line about quality: DTG prints are typically made for customers that have different demands than customers that place high-volume screen print orders. At Spreadshop, there are a variety of printing methods that can be used. It happens automatically, too. If they do not have an infrastructure to handle the order intake, printing, and shipping then DTG can be a bank-breaking headache. DTG prints aren't ideal for something like uniforms but they're perfect for a unique souvenir. With this method, you can print a single product and still make a profit. They have a litany of offerings and services that span beyond DTG printing and a formidable support staff armed with lots of educational resources. Tee Junction was one of the pioneers and first every company in the world to offer complete DTG printing solutions for custom t-shirts and apparel. If the art is a photograph, lean toward DTG printing. Epson uses a formula similar to their large format cost calculator. Typical Brother or Epson DTG printers start around $10,000. Lets take a look at each of these methods in depth and see what theyre all about. and/or when ordering in small quantities, such as a once-off design or just a few pieces. The printer creates a stencil on a fine mesh screen, then pushes the ink through it to achieve the desired outcome imprinting the design on a chosen garment. Without pre-treating garments, DTG prints appear dull and faded or worse, don't adhere to the garment at all. These are the "desktop" DTG printers that the overwhelming majority of print shops use. With Printifys print-on-demand services and global DTG print provider network, its really simple to get started. The most expensive DTG printing setups can easily exceed $250,000 though higher-end models often include a comprehensive warranty and maintenance package as well. The cost for DTG ink is much higher than the cost for screen printing ink. Professionals who choose to print shirts for their business are looking for the highest possible quality, and the impact on the design does matter for your preferred method. Epson competes with Brother for the lion's share of the desktop DTG market in the United States. If you have an online store connected to a print provider that offers DTG printing, the process is smooth and simple. This white ink provides the 'canvas' for the colours to print onto; otherwise, the colours would not be seen on dark coloured shirts (since thewaterbased inks are translucent, not fully opaque). All of these brands put out high-quality DTG printers if they're purchased new. We coach shops to consider their business model when purchasing a DTG machine. Some customers want "bulletproof" plastisol prints, where there's a thick layer of ink while others want zero hand-feel. They include, but are not limited to: In one word? It is usually recommended for full-color designs with lots of details like illustrations, photographs, gradients, etc. Its one of the most important parts of your DTG setup. Extremely vivid colors. Perhaps a single shirt is missing from an order, a print was botched, or some other error occurred. Digital printers cannot handle huge batches, which means higher prices! The market is essentially low-end DTG printers and extremely high-end DTG printers. Pre-treat chemicals cost slightly less than DTG ink but are still a considerable expense. Then, the print is typically cured in a heated dryer for plastisol, the most common screen printing ink, it's heated to 320 degrees F (though there are dozens of other types of screen printing inks). Things are a little bit more difficult with screen printing. Remember the software you use to manage your DTG printing business is just as important as your printer. The setup makes screen printing too expensive and inefficient for low-quantity orders with lots of colors. To overcome the cost of creating screens and then setting up those screens on press (as well as breaking down and reclaiming the screens), screen printers need to print a lot of shirts to make the job profitable. Let's say you want 20 t-shirts. Most DTG printing shops use a curing dryer or heat press to cure their products. One of the most significant decisions that you have to make after deciding the cut and style, of course is the printing method that you want to go with. For large orders (more than 24 pieces) screen printing typically costs less than DTG printing. Screen-printed garments, however, have dots that are visible to the naked eye, whereas with DTG printing, the resolution is phenomenal you cant see them at all. Lets look at the pros and cons: Now youve read some more about each method of t-shirt printing; you can see how different they are. With DTG printing, however, you can enjoy the same high-quality prints with less cost. But that isn't always the case and DTG printing isn't always the best way to achieve softer prints. Ultimately, there's no clear winner between DTG and screen printing. Learn how your comment data is processed. Regardless, DTG has several important downsides to consider. An important note: virtually every DTG printing manufacturer utilizes the "razor-razor blade" model meaning they make the bulk of their income from selling DTG ink, not selling DTG machines so check ink pricing as well as machine pricing. Another problem? Most models range between $15,000 and $30,000. inkjet technology, then waiting for it to soak into the fabric. This method is great for those who want to enter a new market with a low budget. Its not a concern for a regular print-on-demand user. To make your customer's idea come to life. You are responsible for creating a custom experience that reflects the customer's needs. Both methods are a tool for serving customers! By comparing it to its older counterpart, screen printing, you can pick the one that suits your business best. Since you don't have to separate or burn screens, screen printers are able to use DTG printing on art that simply doesn't translate well to the screen printing press. DTG printing is profitable and easy for 1 to 12 garments. If you are interested in learning about the different options beyond dtg vs screen printing, you need to decide the type of impact youre trying to create. The screens are then set up on our screen printing press, and individual coloured ink is then pushed through the stencil using a squeegee. Whether youre a tireless entrepreneur driven by success, an artist longing to showcase your creative flair to the world, or simply someone whos finally ready to dip their toes into a more adventurous fare than a 9-to-5 job, choosing the right printing method can make or break your apparel business. Because using DTG printing, the product is made only after it has been bought. Priced around $250,000, the Maverick is part of the growing market for large-scale, industrial DTG applications. 36 Hayward Rd A bit of a game-changer, this one. Remember: DTG prints may not be as durable as screen prints, and may not be appropriate for every type of garment or print. Maintenance and R&D are expensive. Why? There's a simple way to determine whether you should screen print or use DTG for an order! Gradients and full-colour prints can be achieved using 'full-process' screenprinting and halftones. DTG technology improves by leaps and bounds with each passing year. Answer: It may sound like DTG is a futuristic answer for printing everything under the sun. Pre-treating adds another minute of time to each garment you print. This means most shops pre-treat each shirt individually just before it's printed. This involved process is why pricing for screen printing is based 'per colour'. What type of ink is used for DTG printing? Screen Printing is the old school waybut just because it's old doesn't mean its nolonger relevant. Digital printing can be used on a wider range of apparel and have stunning effects. With decades of experience in embroidery technology, Ricoh has begun its acquisition and expansion phase. extremely soft screen printed t-shirts with the right tips. With Printavo, youll work smarternot harder. While there are a lot of ways to save money on screen printing ink, DTG inks are typically crafted for one specific manufacturer's printers. Join the family Direct-to-garment printing, or DTG, is a printing process that involves spraying ink onto a garment using specialized or modified. For small orders, DTG printing is a great fit. Whether youre just playing with the idea of starting a clothing line or thinking about scaling your existing business, you need to choose a printing method that will meet your business goals in the most cost-effective way.