Everything is teachable if you only give it the chance. I measure as tight as possible and then subtract an 1/8 from the overall size. You want to staple within the first 1/2 from the inside edge of the frame in order to hide the staples in the end. Enjoy the fresh air a huge sense of accomplishment that your DIY window screen is not only an attractive carpentry project, but one that is extremely practical! Finger-jointed material is notorious for premature failure at the joint. In the video, I use a Kreg K4pocket hole jig and screws to attach the joints because it is one of the most DIY friendly ways to assemble a frame like this. Length? Pick the screen type you want and roll it out across the frame. Usually they have a hole for the crank arm to fit in or are on hinges to allow you to access the window to open it. Actually trying to make one here in the Netherlands (so some stuff is not that easy to come by) let alone the names for it. Are the top and bottom pieces 2 9/16 or 1 11/16? Accommodating for the width of the blade this should be cutting the 14 exactly down the center so you have two identical width boards. 14: 2 pieces @ 1 11/16 each. I'm a general contractor working in historic restoration, a #1 Amazon best selling author, and I'm here to show you how you can do-it-yourself! It appears that way, but for the screens no there is no rabbet that needs to be there. If you measure and come up with 32 x 60 then plan to make your screens 31 7/8 x 59 7/8 to ensure a good fit. Kreg, has the specs on their site. your video and picture looks as though they are thicker but Im having a hard time figuring out the cuts from a 6 piece. Screens were meant to fit on the outside of a double-hung window and rest up against the blind stop. Learn how your comment data is processed. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Can you do the same with thise but on the inside or would that look out of place? Start in a corner and begin pulling and stapling the screening tight. Id try to find a longer run of continuous material, like dense pine available from may lumber yards or independent saw mills. (When in reality its actually 5.5 silly lumber) thanks so much! It depends largely on the size wood you are joining. I love old houses, working with my hands, and teaching others the excitment of doing it yourself! Hi there, nice video. Its much easier to prime and paint screens before you apply the screening, so take this time to put a coat of oil-based primer on and coat the frame and screen molding with the high quality paint of your choice. I understand the center piece is 1 wide. | The Craftsman Blog, Use a thicker stock to accommodate the size you need, Fur out the blind stop a bit so as to leave 3/4 of an inch remaining, Add furring strips to the perimeter of your 3/4 screen to accommodate the thickness. From these 2 pieces of wood, youll be able to make all the rails and stiles you need for one full screen. There is areason for the slight discrepancy and it has to do with the blade width on the table saw. For now, just trust that the rule is correct. If I use something like this CMPC-1-in-x-4-in-x-8-ft-Primed-Finger-Joint-Pine-Trim-Board and then primed it with exterior latex primer it would last quite a long time correct? Miter the corners for an attractive finish. Absolutely, there are interior screens on our swing casement windows. Touch up the paint on any nails holes and then apply the screen hardware. The next thing you need to measure are the overall dimensions of the screen (width & height). Thx. The 3/4 version is extremely common after 1910 and simple since you can just buy standard 14 and 16 materials to make the screens from, so that is what Ill cover here. Dia? Youll also need enough screen molding to go around the perimeter of the screen and across the meeting rail of your screen. Cut pieces of screen mold to cover the areas stapled earlier and nail it on with 3/4 18 ga. nails. I use Stanley Screen & Storm Hangers for my screens and storms. 16: 1 piece @ 1 11/16, 1 piece at 1, and remainder should be about 2 9/16. I see on that you flip the wood but it has an extra cut in the wood which isnt shown in the movie when you do that. Your email address will not be published. For some silly reason I am having a hard time with the width measurements. Did you do that with an ontop mill or something? What if I told you that you could make your own DIY window screen in just one day? Makita LXT 18v Lithium Ion Compact Combo Kit, No More Home Makeovers! What about casement type windows tgat ooen outwards? You can also buy the full woodworking plans with a convenient measuring guide to really help you complete the project with ease in my store. Youll need (1) 14 cut to the height of your window (the 59 7/8 length from our previous example) and (1) 16 cut to the width of the window (31 7/8) minus 3 1/2. Old houses can be daunting and that's why I'm here to help you figure them out. Read more Get a FREE ebook, bonus content, and special deals not available on the blog right in your inbox! This is a relatively similar process to my post about how to build DIY Storm Windows if you are looking to gain some energy efficiency out of your old windows. You also need to install a couple simple hook and eyes to attach the bottom of the screen into place and secure it. Screen molding or half round is available at most home stores and thats what youll use to give the screens their finished appearance. So, for a 32x60 screen, youd need approximately 18. If you make the screens too tight, then with the irregularities and paint build up on old windows, you will be doing a lot of planing and sanding to make it fit. They are usually between 3/4 and 1 1/8 thick. I reused some o the footage from another video called DIY Storm Windows since the process is almost identical except for the rabbets that are cut in for a storm window to accept the glass. Would you believe me? (The same as the side pieces?) Here is the cut list you need: Assemble the screen frame and clamp everything together so that it is square. Your email address will not be published. I have so many to make. If you think youre ready to build your own screens download your copy of my DIY Window Screen Plans right now. I hate the expanding screens that let bugs around. Hi! Basically if you take a 14 and rip it in half that should yield your 2 side stiles and then the 16 will rip evenly into 3 pieces at 1, 1 11/16, 2 9/16 in widths. Youll need the table saw for this next part to rip these pieces to the proper width. Check out the list of tools and supplies I used below as well as the video for the step-by-step break down of the process. Youll see why soon! Well, you should, because with this post and accompanying video, its very doable for just about any DIYer! Required fields are marked *. Youll need a few basic tools to get the job done and done well, and you cant be afraid of using a few standard shop tools like a table saw and miter saw. The sides and top are 1 11/16 and the bottom rail is 2 9/19 wide. What are specs for the pockets screws?