Edwards 12 RV12 Vacuum Pump Major Repair Rebuild Kit, Including Vanes These Edwards RV12 vacuum pump major rebuild kit includes coupling elements, o'rings, gaskets, airbleed assembly, ducting sheet, shaft seals, vanes, and other parts needed for major service. Can't win them all. Blade Kit Being a chemist I used a chemist spatula, which worked perfectly for scraping. Now returning to the cylindrical pump body. P65201131 So you have to line up the notches on the oil pump rotor assembly with those on the stage 2 rotor. Reconditioned and remanufactured rotary vane pumps. This minor kit works with the following pumps: Edwards RV3,5,8,12, Savant VLP80,120,200,285 and Labconco 117, 195. It is related to the gas ballast area (which helps get rid of water). PN: H11025015, Edwards Ultra Grade 19 Vacuum Pump Oil, 15-19-20-70, 4 x 1 liter bottles (~1 Gallon). (user@domain.com), Clean and overhaul kit - E2M40 - PN : PPE34401131, - Clean and overhaul kit - E2M40 - PN : PPE34401131, Maintenance kit - E2M40 - PN : PPE36401814. Obtained another for myself from the same source. Use a nail, needle, etc. These parts have VERY tight tolerances and a gunk build up in there prevents the vanes from moving, sticking them in place, so that when they hit the wall and are supposed to contract in they don't. Picture 5 shows a closeup of this. Center for Open Science It took a needle and a lot of work to get it clean. Then while still holding all of this with one hand, screw in one of the screws to hold it in place. If the rotor sticks at a place, it could be because the vane won't move in any more. Good luck. These instructions should also apply for the RV12 (and the RV3/RV5 should be similar but not identical). Sign In Create an Account, HIGH VACUUM to .1 Micron (1Torr 10-3 Torr), Voltage 115V 1ph 50/60 hz +$0, Voltage 230V 1ph 50/60 hz +$0. Thanks again, Reply Copyright 2011-2022 Just like stage 2, it has a small rotary vane assembly in the center (though in this one the vanes are all one piece) with a piece that links this rotary assembly to the previous stage. When finished the rotor should be perfectly clean. Association of Vacuum Equipment Manufacturers (AVEM), Exhaust Filters/ Intake Filters/ Cold Traps, Vacuum Gauge and Leak Standard Calibrations, Instructions to Send Equipment For Repair, Customer Shipping Documentation/Packing List, SEO Company Orange County https://www.seocompanyoc.com/, High throughput mode for continuous inlet pressure above 50 mbar. Make sure to clean this little dark metal thing up here. For optimal performance, please switch to another browser. If you already own a minor rebuild kit and now need the rotary vanes then this is a good option to purchase, allowing you to have all the items needed for a major rebuild. They are VERY soft plastic, be VERY careful with them. It was honestly, quite disgusting. Description: Drain the pump oil and refill again. Each fill takes ~0.75L). We added more Products and expanded Repair Services! The cover should come off and you will be faced with the oil pump as shown in picture 4. These Edwards 12 RV12 vacuum pump repair rebuild kits are guaranteed to meet or exceed OEM specifications. The easiest way to clean this is with some sort of fast drying non-polar/low-polarity solvent such as chloroform, toluene, hexanes, mineral spirts, etc. Clean & Overhaul Kit - Viton Just make sure all of the parts are well dried before putting everything back together. 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Manufacturer Part Number. QUANTITY OSF does not support the use of Internet Explorer. Optional: I am in no way responsible for any damage that may occur from your following my instructions. In accordance with European legislation, you can modify your browsing preferences at any time. These Stokes 017, 023 vacuum pump repair rebuild kits are guaranteed to meet or exceed OEM specifications. To be honest, I was quite intimidated the first time I took one of these apart (even though I had take apart several Welch pumps before). Remove these four bolts and the cover will just come off. The unique dual-mode action allows you to easily configure the unit to pump very high gas loads and also achieve excellent vacuum - all from a single pump. No need for hard wiring. I posted this just in case someone ended up needing to tear one down. View cart for details. Refresh your browser window to try again. Carefully, remove the oil pump rotary spindle and then putting your screw driver in the next seam, pry the oil pump body off. They also are often what sticks when the pump gets seized up (either these or the ones in the first stage which we will see later). We are proud to lead the industry, pushing the boundaries of science to deliver innovative products which are intrinsic to everyday life, working in partnership with our customers and continually setting new standards. Gunking up EVERYTHING. | ARK, Category: 4 years ago. DOI Copyright 2022 Parkes Scientific. UNPLUG THE PUMP! PrivacyPolicy These Edwards RV8 rotary vanes are new and have Edwards Vacuum part number A654-01-130. http://www.youtube.com/watch?v=AFHogF-9eGA. If anythingin this 'able needs clarification oryou have suggestions for improvement feel free tomention it. If you already own a minor rebuild kit and now need the rotary vanes then this is a good option to purchase, allowing you to have all the items needed for a major rebuild. 2109066 Delivery in 5 days Europe and DOM. This cap covers covers the back flow prevention valve. Thanks for any comments. 2014 - 2022 - ALL RIGHTS RESERVED - Preferences - Credits. We carry repair kits for all types of Edwards Vacuum Pumps, Dry Pumps, and Boosters. Now that we have these parts free, we can clean them. If you need to replace the vanes or seals a rebuild kit is your best option. Remember most of the stuff you will be touching will be covered in pump oil. Just lost all the pics of the Edwards E2M12 overhaul. If you don't have access to this contact your local authorities on how to properly dispose of the waste. Clean & Overhaul Kit - Viton In my case even though it was dirty as heck it just came off. ID PVC Hose, ISO-KF Flange Size NW-25, Stainless Steel, Edwards Ultra Grade 19 Vacuum Pump Oil, 15-19-20-70, 1 Liter (~1 Quart). You can no longer purchase Stators separately. A more commonly used solvent is hexanes, it dries just as rapidly and is more non-polar so it dissolves the oil better. I am going to pull it apart again, make sure everything is lubed but am not sure what to do next. Also it took some time to find a pictorial parts list for the pump; for me that is a necessity in taking on any machine overhaul. Now clean the body of the second stage just like you did with the rotor. However, they are not included in the minor rebuilt kits. Don't loose this piece, so make sure you locate it before preceding. Inlet and outlet are both fitted with standard NW25 flanges. Rotary Vane Vacuum Pump, RV3, Two Stage, 120V / 60Hz, Single Phase, Rotary Vane Vacuum Pump, RV5, Two Stage, 120V / 60Hz, Single Phase, Rotary Vane Vacuum Pump, RV8, Two Stage, 120V / 60Hz, Single Phase, Rotary Vane Vacuum Pump, RV12, Two Stage, 120V / 60Hz, Single Phase, Rotary Vane Pump, E2M30, Two Stage, Refurbished (Rebuilt), Rotary Vane Vacuum Pump, RV8, Two Stage, Refurbished (Rebuilt), Rotary Vane Vacuum Pump, RV12, Two Stage, Refurbished (Rebuilt). | Great write-up. Just someone who is a bit handy. A rebuild kit. You will notice there are two bolts in the wall, these hold the second stage onto the first stage. Clean & Overhaul Kit - Viton With the cap removed, you will see the back flow prevention valve (see Image 2). I was pulling trace solvent out of a powder and at some point over night it decided to travel up the hose, through my Schlenk line, through the solvent trap and into the pump. These Edwards 5 RV5 vacuum pump rotary vanes are guaranteed to meet or exceed OEM specifications. I used chloroform because I have large amounts of it at my disposal, it dissolves the oil well enough and dries rapidly (you don't want any solvent in your oil). If you damage them, you need to buy new ones. 2109066 Be careful and follow appropriate precautions. As shown in picture 6. The vacuum pump industry would like us to believe intracranial surgery is involved, far from it. Copyright 1995-2022 eBay Inc. All Rights Reserved. 12) A place that you can get really oily and messy and then clean up. These Edwards 8 RV8 vacuum pump rotary vanes are guaranteed to meet or exceed OEM specifications. Do you have any suggestion as to why that happens? This can actually cause vanes to shatter, which will require a rebuild kit. Now we are done. on Introduction. TermsofUse All that is left is to clean up your area. Keyword Ideal Spectroscopy Part Number Now that wehave cleaned everythingto our standards. 1 If it seems to stick anywhere, note it for cleaning and testing. Fill the pump with 0.75L of pump oil Any idea how to clean a old genevac pump??? I will join the chorus on the shrinking intimidation factor. Why am I doing this? ReproducibilityProject: Cancer Biology. I'm really glad it helped. 2) A 3/16" allen wrench (aka a hex key). Easily exchange with our team from our contact form or by our email address: contact@jrtech.fr. Answer 8) Edwards Grade 19 Pump Oil (enough to drain and fill ATLEAST once to get rid of free debris. Now to clean the vanes. The procedures used in this presentation can be applied to other models of vacuum pumps. If you don't know where the parts I am talking about are located, mouse over the squares on the first image to find these parts. First, before doing anything else. It goes on like shown. Units are assembled with new vanes, shaft seals, exhaust valves, gaskets, springs, oil distribution valves and bearings prior to undergoing an extended performance test to meet or exceed OEM specifications. 1 9) Paper Towels - LOTS AND LOTS of paper towels. Edwards, Tuthill Kinney, Leybold, Stokes. Follow usonTwitter, FaceBook, Google+ or come meet our team of vacuum pump spare parts and accessories specialists at our address. Home delivery in the world outside Europe and overseas departments in 20 days You will be informed by email of the delivery of the parcel to the carrier with a code to track the delivery of the parcel online. Every bolt/screw in this pump uses this. Shaft Seal, Viton Contact us if you cannot find the kits you are looking for. Now it is time to focus on the rotary assembly. "To be honest, I was quite intimidated the first time I took one of these apart" The intimidation factor is the most difficult part of overhauling these pumps; basically overhauling these pumps is pretty easy, not much worse then then doing an involved disc brake job. This part took me 30-45 minutes to clean right. These Edwards 3 RV3 vacuum pump rotary vanes are sold separately here. Did you make this project? It is time to flush the pump with some oil. Lastly, reattach the pump body. Stokes 017, 023 Vacuum Pump Major Repair Rebuild Kit, Including Vanes, 4240791KIT These Stokes 017, 023 vacuum pump major rebuild kit includes coupling elements, o'rings, gaskets, shaft seals, vanes, and other parts needed for major service. An on/off switch controls the pump. Edwards 8 RV8 Vacuum Pump Major Repair Rebuild Kit, Including Vanes These Edwards 8 RV8 vacuum pump major rebuild kit includes coupling elements, o'rings, gaskets, air-bleed assembly, ducting sheet, shaft seals, vanes, and other parts needed for major service. However, they are not included in the minor rebuilt kits. Insert the stage 2 rotor. This is a method on how to build an Edwards vacuum pump. The tools needed for this task are not overly complex or hard to fine. This is mainly for gently prying joints apart. It is important to note, that they are included as part of our major rebuilt kits. Stokes, Kinney, Leybold rotary piston vacuum pumps. Check and make sure the pump is pulling a good vacuum and you are finished. Edwards 8 RV8 Vacuum Pump Minor Repair Rebuild Kit, Clean & Overhaul These Edwards 8 RV8 vacuum pump minor rebuild kit includes all parts needed for minor service (does not include vanes). API 1 These Edwards RV12 vacuum pump repair rebuild kits are guaranteed to meet or exceed OEM specifications. Don't forget to clean your bolts and the piece that goes between stage 1 and 2 and connects the rotors. Our team of specialists will help and advise you to find your spare part quickly. Edwards RV3 Blade Vane Set includes both first and second stage vanes. From small 5 CFM piston pumps to large 850 CFM piston pumps. PART NUMBER The pumps are easy to install, use and maintain with superior built quality to give lowest cost of ownership. The air exits here so this will likely be dirty and need cleaning.Remove the bolt in this large cap and set the cap to the side. A65201136 9 years ago Assuming no damage and correct vacuum oil, the oil level is too high.. 7 years ago Insert the vanes (the angled corner goes inside and towards the middle). Vacuum Pump Rebuilders 111 Farmhouse DriveGreentown, PA 18426, Email:contactus@vacuumpumprebuilders.comPhone:570.676.3500, Phone: (570) 676-3500 It consists of a footplate with some reed valves underneath. The footplate is held down by one bolt. 1 Clean and scrape out the outside body of the pump basically the oil reservoir, including the oil level window. Definitely just forcing them to spin helps a lot as well. It is important to note, that they are included as part of our major rebuilt kits. | See those four bolts on the sides (two per side). 8 years ago Thanks, There is so little info out there, your write up is one of a couple which are very useful to overhauling a vane vacuum pump. This minor kit works with the following pumps: Edwards RV3,5,8,12, Savant VLP80,120,200,285 and Labconco 117, 195. Just unplug it and set the cable to the side. Simply plug in the appropriate cable. These rotary vanes are for the Edwards RV3 model rotary vane vacuum pumps. All pumps are then painted, detailed, and pass a final quality assurance inspection prior to shipping. This minor kit works with the following pumps: Edwards RV3,5,8,12, Savant VLP80,120,200,285 and Labconco 117, 195. Your registration has been saved. The RV series of small oil sealed rotary vane pumps deliver excellent ultimate vacuum pressure, high pumping speeds and superior vapour handling capabilities Refurbished/rebuilt/used Edwards E2M30 vacuum pump. You will notice that this section consists of a cavity with a circular metal piece in the middle with two gray plastic pieces, I call this the rotary vane assembly. Attach the oil pump lining up the screw holes and while holding the oil pump in one hand attach the oil pump cover, lining up the screw holes. Make sure you have your collection container underneath the plug before opening it; the oil will shoot out of there. Reconditioned and remanufactured rotary piston pumps. Blade Kit By continuing to browse this site, you accept the use of cookies to offer you content and services tailored to your areas of interest. There was stuck on gunk EVERYWHERE. To build a pump this advanced, Edwards has invested heavily in state-of-the-art manufacturing and assembly technology in a dedicated ISO9001 factory. QUANTITY These Edwards 8 RV8 vacuum pump repair rebuild kits are guaranteed to meet or exceed OEM specifications. Set it to the side in a safe place (it is glass). | 7) Some sort of flat device for scraping. on Step 2, Excellent write up. Now pry off the cover over the oil pump by inserting a flat head screwdriver in the first seam (the one closest to the bolts you just removed) and carefully working it open by gently forcing it at different points around the circumference. Question Good luck with things and if you have any questions feel free to ask them here. They could break your toes, hand, fingers etc. Once you know that it rotates just fine, time to clean. This website relies on cookies to help provide a better user experience. Thanks! PART NUMBER You can see it is a tiny rotary vane pump, with a solid single vane in the center. PN: H11025011, Toggle Clamp with Cotter Pin for KF16 Flange Size, Aluminum, Teledyne Hastings DV-4R Ruggedized Thermocouple Vacuum Gauge Tube for 0.01 to 20 Torr Range, Teledyne Hastings Digital VT Thermocouple Vacuum Gauge Controller for DV-4 Tubes, Dow Corning Silicon High Vacuum Grease, 5.3 oz tube, For Vacuum O-rings & Joints. :D. Great write up. The website and its partners use cookies and similar technologies to improve your experience and measure your interactions with our website, products and services. Remove the 2 bolts indicated in picture 3. Now this next part gets tricky contactus@vacuumpumprebuilders.com. Clean the central rotor thoroughly including all holes and groves, use a piece of wire (I used a 12" long 18 G needle that I have for pulling aliquots from reactions) to get inside the small holes and remove any solids. 1, RV8Major Service Kit with Sleeve 3) Needle nose pliers - for helping remove bolts which have been unscrewed but need a bit of help being pulled out of their hole. Scrape off any major stuck on gunk and in general make sure that it is perfectly clean paying attention to holes, flanges,thesectiongs that join to stage 2, etc. Thank you. You need to put the oil pump on but it doesn't have screw to hold it in place. Shaft Seal Kit Parts, seal & gasket replacement kits, filters, and oil. As I stated before, seizing can be caused by two different modes. I just overhauled an Edwards E2M12 and will post an instructable in the near future. Now to remove the front cover, it is quite easy. Our customer service takes care of your order from 8 a.m. to 6 p.m., Monday to Friday by telephone on +33 (0) 1 48 55 63 63. You don't want to drop this. to scrape out any and all solids anywhere else. The second is that a layer of gunk develops between these vanes and the channel in the center circularpiece. TOP Guidelines New and rebuilt roots, booster and blower pumps. DESCRIPTION Minor repair kits include o-rings, gaskets, washers, shaft seals & other components for light overhaul. www.duniwaystockroom.com. If the gasket it is in bad shape it may require a replacement. 1, TOP PLATE GASKET PK1 | DESCRIPTION I intimidated myself worrying about getting a seal kit with EVERY seal I needed, also worried if the seals would be OEM quality, and not some junk Chinese knockoff seals/o-rings (unfounded); much like a brake job where you worry about getting the correct seals and bearing, the dirt involved. Looks like someone decided to removing scoring in the HV stage stator, using a lathe (vs a mill), as the HV stator walls seem rough, and one area has an slight indentation, just noticeable. Anyway I posted my write up of the overhaul at the following link. Depending on where it wants to stick, it can either stick to the rotary vane in stage 1 or to the back of the rotary vane in stage 2. In order to rationalize the ranges, you may end up with additional parts that correspond to models or similar versions. >. I can't emphasize that enough. The procedures used in this presentation can be applied to other models of vacuum pumps. 8 years ago 1 Clean and overhaul kit - E2M40 - PN : PPE34401131 for Edwards Vacuumvacuum pumpmodel E1M E2M E2M40. JR TECHships in France, Europe and the world. Edwards 5 RV5 Vacuum Pump Major Repair Rebuild Kit, Including Vanes These Edwards 5 RV5 vacuum pump major rebuild kit includes coupling elements, o'rings, gaskets, air-bleed assembly, ducting sheet, shaft seals, vanes, and other parts needed for major service. Alcatel, adixen, Busch, Edwards, Leybold, Tuthill Kinney, Leybold, Pfeiffer Vacuum, Precision Scientific, Savant, Stokes, Welch pumps. You do not want it turning on at ANY point during this procedure. Make sure you get all of the ridges and places where the various sections join with each other. PN: H11025012, Edwards Ultra Grade 19 Vacuum Pump Oil, 15-19-20-70, 16 X 1 liter bottles. 8 years ago Date created: Note, that there is a little cylindrical adapter with groves in it which transfers motion from the rotary vanes in stage 1 to those in stage 2. Now reattach the backflow preventer valve. Make sure it is nice and clean withas littledirt or dust leftover as possible. In most cases it increases performance at significantly reduced noise levels. It had begun making a loud chuffing and stuttering, which had me worried it had seized or was going to seize at any point. The motor voltage is determined by a simple rocker switch, enabling the pump to be easily configured for use internationally. Hey All. Receive our Newsletter and stay informed of new products or current promotions. These Edwards 8 RV8 vacuum pump repair rebuild kits are guaranteed to meet or exceed OEM specifications. on Introduction. These Edwards 3 RV3 vacuum pump rotary vanes are guaranteed to meet or exceed OEM specifications. It is a very simple aspect that makes disassembly a breeze. (E1M18, E2M18, E2M28), Browse by Brand, Custom LED Lighting & more, Semiconductor Dry Pump Repair Kits and Parts, Vacuum Fittings - Clamps, Flanges and Hardware, Edwards 65201131RV12SS Major Kit with Shaft Sleeve. Scrape the whole pump resevoir area around the first stage. Screw stage 2 into place. First thing is lets get the rotary vane assembly out of the second stage (if it hasn't come out on its own). I did this in my fume hood and on my chemistry lab bench (the one exposed to chemicals). Shaft Seal Kit You want these things PERFECTLY clean if you can. A65201130 E2M28 PAIRED STATORS KIT It is important to note, that they are included as part of our major rebuilt kits. For more information, If you already own a minor rebuild kit and now need the rotary vanes then this is a good option to purchase, allowing you to have all the items needed for a major rebuild. If it requires some work, looking at the cylinder you will see three seams in the cylinder.