No worries! Here is the list of supplies we used: (These are affiliate links where we earn a small commission at no extra cost to you, Thank you! Attaching a combination grinder and sander unit to your workbench opens up a number of possibilities for automotive metal work. I figure the first problem can be handled by moving the grinding platform to the rear - essentially assembling the parts in mirror image. Thank you. Yes, for this I use 100% Argon gas when welding. Very sturdy looking tool that should provide years of good use. We had a bench grinder that served us well over the years, but we found that the stone discs didnt accomplish what we needed when working on our projects.. By modeling a design in Fusion 360, we made an attachment for our bench grinder to fit a 2 x 42 sanding belt. Address: 1121 Twin Parks Dr, Twin Falls, ID 83301. 1 year ago You can download the templates by clicking the link below if you want to try it out yourself. We stock replacement sanding belts and disc sander pads in several sizes and grit ratings. Bench Grinder with Wire Wheel, Variable Speed Combination 8 in. If youre looking to not just remove the rust, but also smooth out the surface of the metal so that its ready to be painted, then you would need a belt grinder. Im Robert Smith, owner of a small construction company. Did you use inert gas when you welded in the video? Luckily after searching through Offerup we found someone down the street selling a 1hp grinder with a super heavy duty stand for a steal, so we scooped that up! Thank you! The locking nut on the shaft is left handed threads so the saying is backwards " righty loosey, lefty tighty". Reproduction is prohibited other than in accordance with the copyright notice, which forms part of these terms and conditions. This bench grinder has served us well over the years, but we needed a sanding configuration that allows us to quickly remove more material when working with metal and the stone discs just dont cut it. I agree, I could have went into more details for the backing and rest plate.The hinge is just a solution to adjust the tracking of the belt. If you disagree with any part of these terms and conditions, please do not use our website. Information collected for Statistical Purposes, When you look at the tools.com website, we may record the following information for statistical purposes: For those looking to build a variable speed one, find a second hand 3 phase motor, and get a cheap VFD from ebay. From time to time, this website may also include links to other websites. Question All trademarks reproduced in this website, which are not the property of, or licensed to the operator, are acknowledged on the website. Torque is maintained more evenly than using SCR/Triac type speed controllers, like the Harbor Freight device mentioned above, which achieve variable speed by chopping the 60 Hz line frequency every cycle or half cycle depending on whether an SCR or Triac is used. It's important to wear a face-shield anyway and stand slightly to one side to keep sparks from flying into your face, but in my mind that has to be safer than downward travel. When the need for a belt sander arises, it can be used as such until you can buy or build another one. They are especially useful for removing rust or corrosion, or for shaping metal objects. We do not collect information about you or your email address without your consent. They can be used for a variety of different tasks, such as sharpening blades, grinding metal, and removing rust and scale. 2.5 Amp Variable Speed Bench Grinder with Flexible Work Light. Sign up now for great deals, new products and web exclusives! We decided to retrofit this guy instead of buying a proper 2x72 belt sander because 1) 2x72 belt sanders are way out of our budget and 2) we dont have the shop real estate to accommodate the footprint. VFDs work with induction motors which is the type used here. Industrial Metalworking Bench Grinder, JBG-8A, 1 HP 8 in. Simply position the item for grinding at the appropriate angle to the wheel and keep it moving to avoid overheating. Feel free to ask away, I honestly don't mind and love to help. Hopefully we can keep this around for years to come. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Dust Collection Method: 2.5 in. Click here for details . How to make the band move upwards rather than downwards;2. (We would also appreciate a like and sharing if you think it's worth it :)). Industrial Metalworking Bench Grinder, 115/230-Volt IBG-8, JBG-8W, 8 in. All Rights Reserved. They are typically used on metalworking and woodworking. How to reduce the speed of the motor; 3. These heavy-duty tools secure directly to the workbench so you have access at all times. Difference between Belt Sander and Belt Grinder? When you browse our website, you do so anonymously. Overall, the difference between belt sanders and belt grinders is that belt sanders remove material quickly with a small area of contact, while belt grinders shape materials and surfaces making them fit together perfectly. Where overheating is a concern, a water cooled bench grinder is an asset, complete with a water trough for coolant collection underneath the wheel. With both tools in one place, you can sharpen hand tools, bevel edges, de-burr freshly cut metal, flatten new welds, polish parts and a lot more in one place. We will only collect information about you with your consent. So while belt sanders excel at quickly removing material, belt grinders are better at precision shaping and finishing. After everything cooled down, we sprayed a quick coat of paint and assembled everything onto the bench grinder. The pulley set is the bulk of the cost which has risen in price since I purchased them, but there are a few alternatives since billet aluminum pulleys aren't necessary for this build. Tools.com carry bench grinders, industrial bench grinders and also double grinders that have two abrasive wheels. Hope my attempt will help you in your professional or DIY life to pick the suitable tool for you. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'toolsterritory_com-large-mobile-banner-1','ezslot_5',175,'0','0'])};if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-toolsterritory_com-large-mobile-banner-1-0')};They are also one of the most commonly used tools, so they should be considered essential for any serious handyman. The content of the pages of this website is for your general information and use only. Works for incandescent lights and corded electric drills but not much of anything else. but here's a machine that's similar to what I'm using: https://amzn.to/3i59So2, Reply 1) An Australian Visa or Mastercard debit/credit card; 2) To be over 18 years of age; 3) To live in Australia, To see Afterpay's complete terms, visit https://www.afterpay.com.au/terms. 1 year ago The only modification we had to do was re-drill the mounting holes since the 1hp grinder had a larger hole spacing.. The workpiece is held in place by the operator or clamped in a vice or other work holding device. Bench grinders come in two main types: horizontal and vertical. I want to do the same as I need a belt sander to help me sharpen chisels and the like. Always wear safety goggles and a dust mask when using a bench grinder, and make sure that the workpiece is securely clamped down before turning on the machine. But if you need more precision and a finer finish, then a belt grinder is the better tool for the job. Once you own a bench grinder and sander tool, you can't imagine shop life without it. I've asked a few shops throughout the years before getting my own welder and most of the time they are more than happy to help if they're not super busy.Good luck on your build! JET/Multitool 2 x 36 inch, 1 hp Belt Grinder Deluxe Kit, Multitool 8CW, 2 x 48 inch Belt Grinder Attachment, 8 inch Contact Wheel, Multitool 2 x 36 inch, 1 hp Jet Grinder Bundle, Multitool 2 x 48 inch 1 hp Belt Grinder Bundle, Multitool 4 x 48 inch 1 hp Industrial Belt Grinder Bundle, Multitool 2 x 36 inch Belt Grinder Attachment, Multitool 2 x 48 inch Belt Grinder Attachment, Multitool 4 x 48 inch Belt Grinder Attachment, Quick change belt system with automatic tensioning, 8 inch contact wheel, with 2 x 48 belt size. Features such as quick track adjustment and automatic tensioning mean you can focus on your work instead of tweaking equipment. The remaining material for the slots were removed with the band saw. You can download the templates by clicking HERE. We will provide you with the opportunity to unsubscribe from any future electronic communication. Bench grinders are one of the most versatile power tools in a workshop. All of our branded tools come with a 1-year warranty and a 100 percent customer satisfaction guarantee. This time around, we took paid extra attention to the spacing of the pulleys making sure to use extra washers where needed so that they're all on the same plane. Read more about me from the About us page. Just be sure to always use safely by wearing safety goggles and a dust mask. If you wish to access a copy of the personal information about you held by tools.com, please contact us atcontact@tools.com. I'm not sure if the speed controller is going to work because I believe that type of speed controller also reduces the torque. Some dimensions may need to be adjusted to account for the added thickness. One major item we didn't account for in the beginning was the power of our bench grinder. I need to purchase some type of "cheap" welding system. We removed the sticky paper and did the final shaping for all the pieces with a flap disc. I was first introduced to tools by my father, since then I love to know and work with the best power tools. For hand grinding, sharpening and rough shaping, a bench grinder is a useful addition to any machine shop or workshop, private or commercial. Hello, I enjoyed your video and seeing how you do things. It is important for readers to know that it is safe to attach a sanding belt to their bench grinder only after checking that the adapter will fit properly on their specific model of a bench grinder. 2000-2022 Home Depot. I started my professional life as a handyman and did a lot of external and internal repair of home and office with a little bit of electric and plumbing support. Belt Sander 1HP 115-Volt, IBGB-248VS, 6 in. Finally, always wear safety goggles when sanding. We have no responsibility for the content of the linked website(s). Ownership Review of Dewalt DW716 Miter Saw (4 Years), Ownership Review of DeWalt DCCS620B Chainsaw (2 years), Stihl MS 271 vs Husqvarna 450 (Tried & Tested), Best Air Ratchet under $100 (Tried & Tested), Nail Gun Not Firing: Quick Steps to Fix It, How to Restore an Old Leather Tool Belt (3 Easy Steps), Life Duration of a Tool Belt (Types, Comfort). We believe you have a right to know about what information organisations have about you. If you liked the project, don't forget to share it. We do not use cookies to collect information about how you use our site. The flat plate contact wheel can often be used as abrasive points to give you even more ways of sharpening, cleaning, shaping and polishing metal. This reduces the power you can get from each cycle which reduces speed but also the torque. With this information, readers will be able to use their bench grinder as a belt sander if they ever find themselves in a situation where they need more sanding surfaces. Share it with us! You acknowledge that such information and materials may contain inaccuracies or errors and we expressly exclude liability for any such inaccuracies or errors to the fullest extent permitted by law. There is a PDF of the templates if you want to try the retrofit your own! Since the whole assembly can be a little off plane, using a bolt to dial in the pitch of the tracking roller helps keep the belt centered in relation to the pulleys. What a difference a 1hp unit makes, it eats through steel like it's butter. If you have any particular, unusual or sensitive enquiries with regard to privacy matters, email our Privacy Officer atcontact@tools.com, Simple instalment plans available instantly at checkout. My father was a professional carpenter. That can ruin a fine chisel blade and/or send it flying into your hands, feet or elsewhere. Belt grinders can do more than just metalwork because they have a wider plate, which can be adjusted for different material types. on Step 11, WAY to expensive to build using included links (as others have pointed out).Why build something that cost way more than buying it - and isn't any better?If you already own a bench-grinder, and have some scrap plywood (or can get it cheap) then this is a nice build. I bought the Harbor Freight device some years ago but it didn't work at all. Multiple jigs and attachments are available for use with any bench grinder and Tools.com stock a good selection including scissors, knife and axe jigs, small knife holders and a long thin knife jig. I don't have a 3d printer or cnc machine. What should you not do with a bench grinder? learning is always encouraged!! Tools Territoryis a participant in the Amazon Services LLC Associates Program, an Affiliate Advertising Program designed to provide a means for website owners to earn fees by linking to Amazon and affiliated sites, as well as to other websites that may be affiliated with Amazon Service LLC Associates Program. This Instructable will show you how we turned a bench grinder into a belt sander! The second problem will require a Variable Frequency Drive which can get expensive. First great job on the video. Thankyou!I did felt that the instruction seemed to miss the assembly of the backing plate and rest plate, (once I saw the downloadable template this made a little more sense but this could be improved). The term you refers to the user or viewer of our website. Not including the cost of the grinder (which I only paid $80 second hand on Offerup), the cost of the materials added up to just under $150. Lastly, belt sanders are available as portable and stationary machines; belt grinders only exist as stationary models. As opposed to hand held grinders, they stand conveniently ready on the benchtop for hands-free use to grind at the flick of a switch. Moving over to the drill press, we drilled out all the mounting holes using a small bit as a pilot, then drilling them to size with a step bit. Before disclosing your personal information on any other website, we advise you to examine the Terms and Conditions of those websites. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'toolsterritory_com-medrectangle-3','ezslot_2',165,'0','0'])};if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-toolsterritory_com-medrectangle-3-0')};The bench grinder is a handy tool to have around the shop and can be used as a belt sander when needed. They have a rotating abrasive disk on a flat surface, typically with a handle at one end for pushing the tool over the workpiece. Yes, it is possible to turn a bench grinder into a belt sander. You can check out our other projects here on Instructables as well as our Youtube channel IMEE MADE. Save my name, email, and website in this browser for the next time I comment. You can read more about what we do and how we do from our About Us page. Unless required to do otherwise by law, we only collect your information in order to provide you with the information and services which you request. With a metalworking starter kit, you'll have the right belts, discs and compounds for doing buffing and polishing as well as sanding. This can be done by using an adapter that allows you to attach the belt sander to the bench grinder. Sands, finishes, grinds, sharpens, cleans, deburrs, files, Ideal for final finishing and deburring of fabricated parts, Perfect for sanding, finishing, grinding, sharpening, cleaning, deburring and filing metal, PA484-8, Multitool 1HP Belt Grinder with 4 x 48 Attachment, PA482-8, Multitool 1HP Belt Grinder with 2 x 48 Attachment, PA8CW-8, Multitool 1HP Belt Grinder with 8in Contact Wheel Attachment, Multitool 2 x 36 inch with 1 HP Belt Grinder, MULTITOOL fits all popular brands of bench grinders, The 6 Inch Bench Grinder is the ideal heavy duty grinder for any project, Belt and Disk Starter Kit for Metal working Buffing and Polishing, Jet Pedestal Stand for Bench Grinders JPS-2A, IBG-8VS 8" Variable Speed Industrial Grinder, JBG-6W Shop Grinder with Grinding Wheel and Wire Wheel, JBG-8W Shop Grinder with Grinding Wheel and Wire Wheel, JET J-41002 2 x 42 Bench Belt & Disc Sander, 2" X 42" Belt and 6" Disc Sander - Quickly and Easily Remove & Finish Material, IBDG-248 Combination Industrial 2" x 48" Belt and 9" Disc Grinder, IBGB-436VS 8-Inch Variable Speed Industrial Grinder and 4 x 36 Belt Sander, IBGB-436 8-Inch Industrial Grinder and 4 x 36 Belt Sander, IBGB-248VS 8-Inch Variable Speed Industrial Grinder and 2 x 48 Belt Sander, IBGB-248 8-Inch Industrial Grinder and 2 x 48 Belt Sander. Thank you! What type welder did you use. - the previous site you have visited With a wide selection of tools, jigs and attachments, Tools.com makes sure that you get the perfect bench grinder for your DIY or professional job. AND - it's ALWAYS FUN to build stuff! Don't mind at all! Belt sanders are available in both portable and stationary models, whereas belt grinders are only available as stationary models. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'toolsterritory_com-banner-1','ezslot_3',167,'0','0'])};if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-toolsterritory_com-banner-1-0')};Belt sanders are powered by electricity, whereas belt grinders can also be powered by gas or hydraulics. There is also no easy way to hold the chisel at the proper angle. - the pages you accessed and documents downloaded Your use of this website and any dispute arising out of such use of the website is subject to the laws of Australia. If you're a regular fabricator, then an Eastwood bench grinder and sander is a must-have tool. After bolting everything up, we cut a few square pieces to use as the backing for the sander as well as the rest. -Other tasks: Belt sanders can also be used for a variety of other tasks, such as grinding down sharp edges, removing adhesives, or polishing surfaces. For general use, the multi-tool attachment come in handy, and there is a specialist bench grinder linisher attachment. 1 year ago 1 year ago. Very poor quality control so I don't recommend it. Once we were happy with the position, we removed it from the assembly and welded them completely. Any motor from 1.5hp to 3 hp will work. With upward travel the table is angled downward so the blade points up making the belt travel away from the chisel edge, not towards it. Laura is an educator and Louis is an engineer. Obviously I dont know much about it but Im trying to learn. A bench grinder can be a handy tool to have around the shop. Where could I get one like that? A maker couple sharing how we DIY our life with custom projects and learn new skills along the way. Here at Tools Territory, we help people to solve their problems with household repair and constructions, and help you find out the best tools to work with. JavaScript seems to be disabled in your browser. We first aligned the backing and tacked it into place then positioned the rest making sure it's perpendicular to the backing plate and tacked that in place. It is important for people to know that they can use an adapter to fit a belt sander onto their bench grinder so that they have more sanding surface. The difference between a belt sander and a belt grinder is that ones meant to remove material quickly with a small area of contact and the other shapes surfaces and materials make them fit together perfectly. Loved it, need one but vs buying one the juice doesn't seem worth the squeeze, but got my vote, impressive. With this information, people will feel more comfortable using their bench grinder as a belt sander if the need ever arises. Bench grinder brand names sold and supported include Tormek, Linishall, Makita, Metabo, White International, Kincrome and Abbott & Ashby. Another option is a bench grinder and belt sander attachment, which hooks to most popular 6-inch and 8-inch grinding units. Dust Port, 8 in. It was news to us, but our Craftsman is rated at 1/6hp and with all the added rotational mass, it never got up to full speed let along grind anything. These linked sites are not under the control of tools.com, and we are not responsible for the conduct of companies or organisations linked to our website. First, make sure that the grinder is turned off before changing attachments. Your use of any information or materials on this website is entirely at your own risk, for which we shall not be liable. - your top level domain name (for example .com, .gov, .au, .uk etc) Also not sure why the tracking roller hinge is required. Be especially careful when grinding metal, as sparks can fly out and cause injuries. With our powers combined, we make things and try to show everyone how we tackle projects in hopes to inspire others to get up and create. When you look at the tools.com website, we may record the following information for statistical purposes: We believe you have a right to know about what information organisations have about you. Firstly, great effort & great instructable. Using the guard that we removed earlier as a template, we marked where we needed to elongate the holes and filed them out. These links are provided for your convenience to provide further information. For the best experience on our site, be sure to turn on Javascript in your browser. Using spray adhesive, we stuck the templates onto 3/16 steel plate and roughly cut them out with our angle grinder and cut off wheel as well as our bandsaw for the finer cuts. This website contains material which is owned by or licensed to us. I'm not positive and I refer back to https://youtu.be/gMVIdDKgG5A. Some of the most common ones include: -Sanding wood: Belt sanders are ideal for quickly removing material from wood surfaces. Overall, belt sanders are versatile tools that can be used for a variety of tasks. We really love the way it turned out and will definitely be the most used tool in the shop. The best way to describe the difference would be to use an analogy: if youre working on your car, theres probably some rust that you want to remove and a belt sander would be perfect for that job. How to make the parts without requiring a welder and other exotic tools.I don't have the budget, nor space for the added tools (welder, angle-grinder, bandsaw, etc.) Comments and feedback are always welcome. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'toolsterritory_com-box-4','ezslot_8',166,'0','0'])};if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-toolsterritory_com-box-4-0')};You do not have to worry about buying an expensive and large machine if you already own a bench grinder and which is why this article was written: to teach readers that they might use their bench grinder as a belt sander if they need ever arose. Need Help? Other models are available from top manufacturers such as Dewalt and Multitool. They also stock pedestal mounted machines which have bench grinder stands that can be bolted to the floor or mounted on rubber feet. tools.com provides links to websites outside of this site. I like the simplicty of your design. Our table grinders and other equipment are developed in-house by people who live and breathe cars. It's a budget TIG welder from Harbor freight, which unfortunately they don't sell anymore. The reason bench grinders & sanders rotate towards the ground is so that if they catch or snag on the belt, the workpiece will be thrown towards the floor, not up towards your face, as will any filings or ground off material. If you wish to access a copy of the personal information about you held by tools.com, please contact us at, If you have any particular, unusual or sensitive enquiries with regard to privacy matters, email our Privacy Officer at. We will not disclose your personal information to any individual, company or organisation (except as required by law). Did you make this project? if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'toolsterritory_com-leader-1','ezslot_4',169,'0','0'])};if(typeof __ez_fad_position != 'undefined'){__ez_fad_position('div-gpt-ad-toolsterritory_com-leader-1-0')};Bench grinders are versatile tools that can be used for a variety of tasks, though its important to remember that they are not always appropriate for sharpening tools. Looks like a Plasma Arc or Laser? 1 year ago, Hi if you don't mind I'm sure it's on everyone's minds, how much was the final bill for it all, just started knife making so really interesting. When using a bench grinder as a belt sander, it is important for people to keep in mind some safety precautions such as turning the machine off before making any changes and wearing safety goggles. Bench grinders should never be used to remove large amounts of material as this can cause overheating and damage the grinder. Following the anticipation of turning the grinder on with all the components, we were thoroughly disappointed. - the type of browser you are using. There are many different uses for belt sanders. We modeled everything on Fusion 360 and printed the sketches to scale, so we can use as templates. They are one of the most commonly used tools in a workshop and should be considered essential for any serious handyman. The belt grinder can be used for more than just metal parts because it has a wider plate that can be adjusted for different material types. Bench grinders are a versatile power tool that can be used for many different DIY projects. The problem with downward travel is that the belt is traveling towards the workpiece's sharpening edge often catching it and shoving it into the table. The term tools.com or us or we refers to the owner of the website whose registered office is 134 Wellingon Pde, East Melbourne. Use of this site is subject to certain Terms Of Use. Another solution would be to mark all the welded joints and ask a local muffler repair shop to weld the pieces for you. - your ISP address (to expensive). Copyright 2022 TOOLS.COM PTY LTD I need to solve these problems first: 1. They apply full voltage to the motor as they vary the frequency, which in turn, varies the speed. With everything prepped, we can dry fit all the pieces. Our grinder/sander shop tools come in an assortment of motor, belt and disc sizes depending on how big a project you're taking on. Belt grinders can do all of those things too, but theyre also great for sharpening blades, grinding down welds, and other general fabricating tasks.