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I'd try that first cause if you get it off, it's a lot easier to get a line on the fuel tank like that. To disassemble the GM QD fuel fittings, you will need a collection of these small plastic release tools. As long as you put a hose clamp on both ends of that I think you can still do it that way. Only difference is that it won't squirt if you follow procedure above. I'm assuming you press the two red tabs in, then pull. 2. Classic Tube offers a very nice hydraulic flaring tool that makes the 516 and 38 GM QD flares on steel or aluminum tubing, which allow you to fabricate your own hard lines. 3. static electricity by touching the vehicle body. Rear Buckle Removal/Installation When the seat weight sensor control module is replaced with a new one, perform I think it is OK to post this link here? I've done the "quick-release" countless times, and know how to do it. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! You'll blow it out quickly. Be sure to see our STORE link also above for our 700+ product inventory, including OEM parts and many of our 100% Made-in-SoCal-USA GTM products and engine kits. then verify that it is connected securely. Bill, Those BMW style connectors are easy to use. 3. As you squeeze the tabs together, you also want to try to gently pull the connector off the line. You can also see how the simple tool enters and releases the clip that holds this whole rascal together. If fuel spills or leaks from the pressurized Take my advice or not, I really don't care. This is a Lisle angled QD fuel-line kit (PN 39400). I know it took me a long time to get the quick connect off because there just isn't enough room to get both hands under there to work. WE'RE HERE ONLINE ONLY - NO PHONE CALLS MADE OR RECEIVED - DO NOT EMAIL AND ASK QUESTIONS OR ASK TO CALL YOU. Manage Preferences - Car builders tend to take fuel and fuel-delivery systems for granted. You must log in or register to reply here. GM 3/8 QD straight to AN -8 hose, 24 inches, GM 5/16 QD straight to -6 hose, 24 inches. Squeeze the tabs on the quick release connector and disconnect the fuel hose from the fuel pipe. .I can't think of a good reason why a dealer would want to remove the high pressure pipe from the quick connector where the fuel pipe connects to the fuel rail bar. If the steering wheel Remove the rear seat cushion.. The QD fitting will now release. 1. ALWAYS TRY A SEARCH BEFORE STARTING A NEW TOPIC - Most questions you may have, have likely been already answered. Smaller fuel-return lines are usually 516 inch. Unfortunately Harley Heaven don't stock the special tool, or O-rings. the quick release connector. Even with a stock fuel pump at 58 psi, a small leak can instantly turn into a nasty conflagration. 4. Be sure to see our online STORE link above; ALL product purchases help support the site, or you can upgrade your Forum profile or DONATE via the link above. The Gas cap designer, a long spiel of cursing. If you do that be careful, it's tight and when it goes it goes suddenly, and you might find yourself cracking your knuckles on something. 4. Rear Buckle (LH) the internal parts of the clock spr Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment You can't just pinch the tabs and pull the connector off because they're two separate pieces and in order to get the quick connect off, you have to pull apart the tab part from the connector part. For both safety and emissions reasons, all new-car manufacturers have eliminated rubber fuel line from their cars, moving to quick-disconnect (QD) fittings. 4. We've seen these come apart under vibration and pressure with disastrous consequences. Archive - As long as you put a hose clamp on both ends of that I think you can still do it that way. Before draining fuel, make sure to discharge This would be an example of a -10 ORB fitting that adapts into a fuel pump. General Maintenance, Servicing, and Mechanical, https://www.cbf1000.com/index.php/topic,12860.msg160516.html#msg160516, http://www.fireblader.dk/i_files/cbr1000rr/air_cleaner/air_cleaner.htm. I know it took me a long time to get the quick connect off because there just isn't enough room to get both hands under there to work. If you do that be careful, it's tight and when it goes it goes suddenly, and you might find yourself cracking your knuckles on something. 0 Members and 1 Guest are viewing this topic. Just make sure you secure and route those lines properly. Disconnect the quick release connector. Too high pressure. Move the retainer upward using a small flathead screwdriver or a similar tool. Back in the turbulent '60s, a young Bob Dylan proclaimed, "The times they are a-changin'." JavaScript is disabled. We will be dealing with the GM LS engine QDs here, but Ford connectors operate in a similar fashion, although they require a different tool. 4. You can also buy the individual release tools for as little at $4. Create an account, sign in, upgrade your account, and enjoy. the lock. sheeting or similar material to prevent it from getting scratched or dirty. If you haven't yet, please upgrade your account which is covered in the Site Support section or via the DONATE tab above, which gives you full site access including the DOWNLOADS section. Usually, when you squeeze the tabs together, you'll feel the little clips that hold the connector to the line release and that's when you want to try to slip the connector off the line. If I remember correctly, it took a pretty good tug after I pinched the tabs to get it off the tab clip. The fuel hose can be removed by pushing it to the fuel pipe side to release Follow the before repair procedure and perform the fuel line safety procedure. You can also use compression fittings on the existing fuel lines, if there is enough good line remaining. We'll fill that knowledge gap and make you the neighborhood expert. 2. Slip the tool over the fuel line and push the tapered portion of the tool into the fitting. Disconnecting/connecting the quick release connector without cleaning it Line Safety Procedure, while referring to the BEFORE SERVICE PRECAUTION. 1. Then all I have to do is hook it back up and use my stock pump. Why won't mine come off. And bitch slap the guy who designed the ( "quick" connect). Talk about Dodge/Cummins aftermarket products for second generation trucks here. Left Hand Side Qasar Silver pannier for MK1. And bitch slap the guy who designed the ( "quick" connect). You might have to wiggle the tool slightly, but the tapered portion of the tool should release the fitting. and Regional Chapters / Special Events, 07 5.9 fuel leak from quick connect behind fuel filter, fuel tank issues: drop tank or remove bed. Danielle Berry.). Cover the disconnected quick release connector and fuel pipe to prevent it from being scratched or contaminated with foreign materials. I don't think I have ever disconnected the fuel line quick connector on my CBF1000A07, but on my CBR1000RR08 I have done it while doing valve clearence check. CAUTION: There might also be an adapter that goes directly to the connection at the engine. 4. This is the revised Russell adapter with the aluminum adapter ring (PN 640850). In SoCal? If there is any malfunction, replace it with a new one. Rear Buckle (RH) and Rear Buckle (Center) We work very hard to offer commerically supported products and to keep info relevant here. The only reason I didn't cut mine off was because I wanted to leave it as a backup in case I have to wait on another Walbro. Fuel What am I missing? 6. 1. Roughly a half century later, automotive engineering has continued to deliver on that theme. The first step to removing a factory fuel line is to bleed off any residual line pressure in the system. If you notice any glitches or have any issues, please post on the Site Support section at the bottom. rotates after the steering shaft and the steering gear and linkage are disconnected, Newer GM cars are now equipped with this redundant clip that must be removed first. the fuel hose. Inspect the fuel hose and fuel pipe sealing surface for damage and deformation. Install a new retainer to the quick release connector. There is ZERO tolerance on personal attacks and ANY HYPERLINKS to PRODUCT(S) or other competing website(s), including personal pages, social media or other Forums. DON'T BE A DRIVE-BY POSTER: As a common courtesy, check back in and reply within 24 hours, or your post will be deleted. Aeromotive also offers adapter fittings. Inspect the fuel hose and fuel pipe sealing surface for damage and deformation, and replace as necessary. Make crude passes to their wife & girlfriends. Cover the disconnected quick release connector and fuel pipe with vinyl sheeting agreebut, for guys who have removed hundreds of fuel lines, with clamps and connections of all kinds, a "quick connect" should be just that. hoses. from rotating after disconnecting the steering shaft. 3. Is it safe to replace fuel line quick connects with hose and a hose clamp? Once you pinch the tabs, they SHOULD release from the quick connector so that you can give it a tug and it should pop off. Clutch Pedal Removal/Installation [C66 M R] resulting in death or serious injury. 1. The tabs on the end of the connector are there for removal of the quick connect. What makes this whole process attractive is that the necessary tools are very affordable. 3rd Gen Engine and Drivetrain -> 2003-2007. how to remove the quick connect off fuel tank? OMG The quick connect is SO DAMN EASY to disconnect. Most LS engines use a 38-inch high-pressure line, which uses the blue plastic Lisle tool. Then you're golden. It's that simple. Clean as necessary. The tabs on the end of the connector are there for removal of the quick connect. This version uses a plastic clip that we strongly recommend against using. Fondle their teenage daughters. You pretty much have to squeeze with one hand and pull on the quick connect with the other. Inspect the fuel hose and fuel pipe sealing surface for damaged and deformation. Note there's decades of Guzzi hands-on experienced help on this site, all whom give endless amounts of their time for free; BE COURTEOUS AND RESPECTFUL! Lightly pull and push the quick release connector a few times by hand, and The fuel hose can be removed by pushing it to the pipe side to release the Terms of Service - Complete the AFTER SERVICE PRECAUTION.. Install in the reverse order of removal. Just like anything else in the world, if you know the trick to making this all work, the steps are easy. Your local tool outlet probably carries this, but we found it on eBay for roughly $13. Simply pull up on the clip tab, and it will release from the fuel line. Nice short demo on YouTube. 3. Thanks AJ. If it is so easy, why do I see folks on various forums struggle with it ? Cover the disconnected quick release connector and fuel pipe with vinyl sheeting or a similar material to prevent it from being scratched or contaminated with foreign material. 5. For a better experience, please enable JavaScript in your browser before proceeding. Do Not Sell My Personal Information -, By logging into your account, you agree to our. 3. Disconnect the negative battery cable and wait for 1 min or more.. Complete the AFTER SERVICE PRECAUTION.. 1. A checker tab is integrated with the quick release connector for new fuel Disassembly takes only slightly more effort and a simple plastic tool. You can also put some juice on it to help free it up. It took a good tug but popped right out. Rotate the quick release connector release tab to the stopper position. Can someone post a link to an online manual to do this, cheers for your help. You pretty much have to squeeze with one hand and pull on the quick connect with the other. 3 guesses who made that video several years ago. This tool is not cheap, but it makes all the basic 45-degree tubing flare fittings, including metric bubble fittings. If you are not familiar with the ORB designation, the female end of the fitting uses straight threads (not tapered pipe threads) that match a male AN fitting. We'll start with a quick how-to and then follow up with the latest on aftermarket adapter fittings that allow you to connect AN lines to the GM fittings. can also irritate skin and eyes. When the retainer is removed, perform the following procedure. 4. The quick release connector may be damaged if the release tab is bent excessively. Russell makes an adapter to connect the GM 38-inch male to AN -6, as can be seen here used on a GM fuel filter (PN 640850). If it's the factory quick connect, it's made so that you have to reach to the very tip of it, where it overlaps, and there are two tabs, one on each side of the line that you have to squeeze together towards the line (like you're pinching them together). Rotate the release tab on the quick release connector to the stopper position. the seat weight sensor calibration using the MMDS.. I took the banjo bolt off the bottom of the fuel tank. Apply a small amount of clean engine oil to the sealing surface of the fuel pipe. Control System]. 1. i tried to remove the quick connect off of the fuel line going to the lift pump (holley blue) and could not get it off. Release the retainer shown in the figure. No.28 Fuel Filling Shut Off Concerns [Mzr 2.0, Mzr 2.5], Clutch Pedal Removal/Installation [C66 M R], Seat Weight Sensor Control Module Removal/Installation [Two Step Deployment Locate the Quick Connect Fuel valve, Pull down on the chrome upper sleeve and remove the lower valve. Remove the fuse to the fuel pump, Start the bike and let it run till it runs out of fuel. Inspect the fuel hose and fuel pipe sealing surface for damage and deformation. Push the connector together before squeezing the tabs to release. We're now running on an all-new server and we've updated our Forum software. But it's worth mentioning that GM factory fuel systems operate at a nominal pressure of 50-plus psi. You may break the tabs on the fuel tank side (I did). A person charged with static electricity could cause a fire or explosion, 3. Does anyone have a seperate part number for it? See: Dark Tetrad, Report terrorists & those inciting violence to FBI @ fbi.gov and 800-225-5324, The Fora platform includes forum software by XenForo, https://www.amazon.com/Fine-Line-Fuel-F automotive, 90TigerGTv8,90TigerTooXL,88TreeTigerGT,03AWDPOS,03AWDBB,03AWDWB, https://www.mastercool.com/product/7247 -tool-set/, https://www.autozone.com/fittings-and-h 604803_0_0, https://www.autozone.com/fuel-systems/n g/839122_0, https://www.autozone.com/fuel-systems/f r/839131_0, https://www.autozone.com/fittings-and-h r/904626_0, https://static.dormanproducts.com/docum 00_ttc.pdf, https://ls1tech.com/forums/fueling-inje st15193388, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada.