Advertise - Do you want to stain the wood or paint it? plasdeck.com. Atlantic Nobody, yet, on first viewing or touching think it is anything other than real teak. I use 100~120 grit sanding paper for finishing. Fax: +1 (954) 522-2260 With the hatches roughed in, measure and draw lines for the planks that fill the deck, using a centerline and working outwards to both sides is the most effective way, if you want to, you can also add some decoration there, and if you need more than 2 boards side by side, the centerline is the best place to join them (see attached photo for my solution). Created by Fuelthemes. The color of the caulk is up to you, but teak uses black (sometimes gray) caulking. Now, when attaching real teak planks in a corner joint, carpenters will always use a 45 degrees cut to join the planks, add a 45 degree diagonal line to EVERY corner in the deck. If anyone has actually tried this, I'm wondering if it's practical for a 50 foot sailboat with kingplanks an all sorts of other interesting patterns to make. I agree. do you think I sohuld go with traditional teak or another type of wood, and mill it myseplf to keep costs down? Evans, Southern Boating March 2019. Following with interest, looks like an epic piece of DIY! See the pictures for clarification. I first looked at the 'plastic' teak look-a-like, you'll get tons of hits googling for 'fake teak'. Motoryachts Isiteek is made of composite materials, 100% recyclable in to other products. I choose Teak stain, 2~3 coats brings the color close to the natural teak. So the obvious choice for me was to see if i could find another solution using just the tools available to me, i ended up using: With the tape down, cut the nozzle of the caulking tube to a rather large diameter, you want it big enough to 'fill' the groove in one pass. Its been a few years now - would be interesting to know how its held up. After you're done with this part, sit down, admire your workand have a beer, you earned it. If still good, has it needed any heavy maintenance? Pompano Beach, FL 33060 Test if the jigsaw will go trough the slit you made, if so, you can start cutting along the outside line, following the rounded corners you drew. Teak is easy to maintain in salt water, just get them wet and use a not too stiff brush to keep them clean. dek-king.com, By L.N. Office: +1 (954) 522-5515 Removing something that has been epoxied will be difficult, especially on a fiberglass boat. She says that the planer noise is ear-shattering from below. Use a third routing bit with an inward curve to create a fillet of about 2~3 mm on both the hatch and the hole in which it will sit. - Rotary router This allows for refinishing with a belt sander to look like new when one goes to sell. This comes down to just being precise and carefully think it all over before you actually start cutting. Please note 1x 135g of Stelmaxwill cover an , Receive relevant news and product updates from the world of Stuart Marine. We removed all of the caulking and most of the screws and today I tried removing the teak using an oscilating tool and a scraping blade. There are however a limited number of exceptions when a deck will need to be caulked around the perimeter such as a cockpit where a well forms part of the manufacture of the boat. Also choose a size for the inner planks, again, i opted for 7cm, but you can pick any size you want, as long as you make it consistent in the entire deck! And that's it! I do have a question. (Wouldn't it be nice to have a sheet-size portal CNC router). JavaScript is disabled. It maintains its good looks even in the harshest environments - it is UV a stabilised PVC and manufactured to exacting standards guaranteeing years of satisfaction. Hi Alan,this was a concern for me as well. However, if we go the synthetic route, I need it on to create the patterns. - Eraser Make sure you also place some tape at the 'ends' of the groove. GRAND BANKS ON A, Inside theOuter Banks Cruising the sounds of North Carolinas east, Bahamas Marinas are Building Back Serious improvements and renovations are, Wellcraft, acquired by the Beneteau Group in 2014, designs vessels, Even More News I want to use epoxy to stiffen the composite deck, which is way too flexible (for a big guy like me to walk on!). When you're all done with that, do the same for the outside planks of the hatches, you should only have to cut the inside lines, because you will use a jigsaw to cut along the outside lines to separate the hatch. I bought a boat with teak decks and love them and am having them updated. Please note if a ringdeck is installed and then caulked around the outside trapping the water and condensation under the deck this will void your warranty. The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Also, all of this work is currently taking place above my 16yo daughter's stateroom. Stain resistant, soap and water will remove most spills easily (oil, fuel, red wine, fish blood etc). Flexiteek is the OEM supplier for manyboat builders and has distributors in 38 countries. Really nice concept and execution. Cut all the outside lines this way, including the 45 degree corner lines. Now with the planks all drawn out, start to enhance the lines, start by finalizing the hatches, on real teak decking it is common to have boards running along the outlines of the hatch as well, so start by adding a plank around the outline of the hatch, use the same size as the outline plank for the entire deck to keep things in line with each other. Is it worth a try? You will get the hang of this, maybe make some small test grooves in some spare board before attempting this. If i remember correctly, there is also a company that sells a teak look-a-like rubberized system. 1591 E. Atlantic Blvd, 2nd Floor It pays to be accurate here. Also it protects the side of the hatch a little from 'peeling' of the layers. document.write('<'+'div id="placement_318127_'+plc318127+'">'); Participated in the Make It Real Challenge, Participated in the Woodworking Challenge. very nice project, I've been thinking about a cheap way to build a wood deck for my sailboat and this looks to me to be a fairly streight foreward project. For the materials i ended up using 15mm waterproof plywood. The synthetic teaks can be good. If replacing all of the decks with synthetic is too costly, I'd at least like to do the coachroof. I'm also looking into the Gibco Flex Mold. This takes a little time and patience, but do it nice, or you impatience will show in the end result! Feel free to correct me, anyone. Feel free to experiment, so far, any mistakes can be solved with an eraser. I left my grooves as they were, but you could also fill them withcaulkingto more closely resemble real teak. No need to exploit our worlds beautiful rainforests. For the straight lines you can use a guide, obviously that won't work for the rounded corners, just be careful and take your time! But so are nonskid decks. We knew this when we bought the boat and it was priced accordingly. And all of that is before you decide what to do with the non-skid pattern. oops . When this step is all done, it's on to the final step: finishing! pay attention someone's life depends on it. Beneteau Gran Turismo 45 Boat Test Like Bruce I'm considering doing the same on my boat. Isiteek is a DO-IT-YOURSELF product and is suitable for building simple panels. On the next page we'll get into the measuring and drawing part, where it gets interesting! Isiteek comes with a 3 year material guarantee. When trying to figure out how to place the sheets, keep this in mind. AdButler.ads.push({handler: function(opt){ AdButler.register(169285, 318127, [300,250], 'placement_318127_'+opt.place, opt); }, opt: { place: plc318127++, keywords: abkw, domain: 'servedbyadbutler.com', click:'CLICK_MACRO_PLACEHOLDER' }}); Big & Bold, Inside & Out The new Riviera 645, Grand Banks 85 INTRODUCING THE GB85. We had the boat shrink wrapped so we can start on removal in the PNW winter. - Routing bits (3 pieces, explained later) Now comes the part that most people dislike, but is all-important if you want to enjoy your new decking longer than one season. var abkw = window.abkw || ''; No boat is, so keep that in mind! Very happy with the result. My preference is for the ones that are all one material, sealant stripes and boards both. It has the same classic good looks as the hard wood whilst providing significant practical benefits; virtually no maintenance, non slip, easy on the feet and considerably less expensive. Best Answer? After each groove is done, remove the tape, any small excess caulking can be removed later when it's hardened. Any constructive feedback is more than welcome, as said, this is my first instructable and English isn't my native language. on Introduction. Thank you for such a comprehensive post. Flexiteekplans to retain the Wilks manufacturing premises in Essex,northeast of London, England, along with all employees,combining the skillset of both companies to serve theinternational marine market. Thanks for sharing. Excellent non-slip surface. there are alternatives however! Now place the guide of your choosing along the outer lines, the correct distance away from the line you have drawn, when you are completely satisfied it is the correct distance from the line, clamp it down on both ends. The Electric Enigma Also keep the structure beneath the deck in mind when doing this, it would do any good to have a hatch with a support beam running down the middle. Make sure the planks on the deck run across the inside of the hatch, this will give nice clean lines! Perhaps the simplest is to properly fill all holes and then paint on a non skid material and call it a day. - Sanding paper in different corseness I really wanted to see pix of the finished product! A very well done! I am particularly interested if the grooves have remained waterproof. This is, off course, not as much fun and as rewarding as doing it yourself :), You're right, not very rewarding and fun. Productcost is further reduced by offering it in large sheet form. Thanks again. Then, using a heat gun and the oscilating tool, cut horizontally under the planks to release the bond. I think we've finally come up with a system that works. Environmentally friendly. See the attached picture for reference. I will say it pays to invest in marine grade plywood, else water would get in the seams and destroy the wood. Facebook Photos of our deck. When you have that outline, determine where you want any hatches to be, these should never cross into the outline 'plank'. - Do you want the grooves to remain as they are or do you want to fill them? The acquisition will facilitate the supply of synthetic teakand fendering to a list of OEM clients that include RoyalHuisman, Hanse Group, Jeanneau Beneteau Group, Princess Before you can actually start drawing the outline to be cut you have to make a plan as to which sheet goes where, the most important thing here is to remember the direction of the grain of the wooden sheets! Florida). When I chose Flexiteek (over 6 years ago now) it was because it was the only one at the time with subtle colour variations in the plastic. They said they used a product called PU-50 to glue it to the deck, as well as a ton of screws to hold it in place for gluing. PlasDECK CoolTEAK remains cooler thanother PVC decking materials, which makes it ideal for swimplatforms. Subscribe You have produced a great finish - looks brilliant. U.S. Gulf All your hard work will have given you a brilliant end result. This website uses cookies to improve your experience. Wet or dry, Isiteek provides amazing grip in the toughest conditions (ASTM D 4518). I'm not knocking your work in the slightest bit, I'm especially impressed by your router skills. Increasing Warning Signs Absolutely stunning job. Beer done? Its been popular ever since. Helpful Post? About: Your friendly neighborhood Software Engineer with an interest ineverything interesting! Also, make sure that the guide you choose does not bend, else you will end up with curved grooves. Reply on Introduction. It would seem like the preparation process would need to address at least a two or three part challenge; First removing the PU-50, then dealing with the screw holes, and ultimately potentially dealing with deck core issues at the fastenings depending on the water tightness of the fastening penetrations and the core materials. ), thereby making a small slit using the drill bit. Thank you, it has held up very nice over the years, we lightly sanded and then varnished it one year after the original instructable and we don't need any touch ups now. How does this compare to a fitted product (I'm guessing easily half the price!). The grain on ocoume is actually pretty fine, so on first look it's hard to distinguish. - Power saw Share it with us! lol how many hours doing the teak. Let's first make sure we have the router set-up correctly, we will be using 2 different router bits, one with a very sharp tip, which we will use to make the grooves for the outside 'planks', and one with a slightly more 'blunt' tip to create the wider and deeper grooves for the infill-planks. The finishing. Make sure the tape adheres well, don't do the entire board, just one or two grooves at a time, the tape will come undone otherwise. You also glue this directly to the fiberglass, but it will withstand the weather better and will probably not need removing. I might try removing a small section to confirm this. Come join the discussion about sailing, modifications, classifieds, troubleshooting, repairs, reviews, maintenance, and more! -Tape measure Looking at Trakmark's site, the materials seem to work out about 100 per square metre plus all the tools. For the average boat-owner with a tendency for the DIY (you wouldn't be on instructables otherwise would you?) The router may have the tendency to want to 'walk away' from the guide, try cutting in the opposite direction if this happens. I'm sure whatever we use, it will be toxic and potentially combustible and with the shrink wrap, there's no ventilation. Now the hatches can be a bit difficult, but patience here will deliver a better end result. To do this, choose a size for the 'outer' plank, this plank runs across the entire outline of the deck, at least in a real teak deck. I'm sure a lot of boat owners will be happy too with the end result of this method, but real teak is still something beautifull. Since I imagine that the routed grooves penetrate the outer layer of the plywood I am wondering how the deck is standing up to weather? So this may not fully apply to your case. Here in Holland, and probably around the globe, real Teak wood is becoming more and more expensive. I am sorry, I probably should have made that point more clearly. var plc318127 = window.plc318127 || 0; I have coated the wood three times with varnish and it holds up really well. I've priced PlasTeak at about $8K for the custom-made mats, or $5K for the DIY rolls of material that you join together similar to hardwood flooring (but more complicated). This company has offered synthetic teak boat deckingmaterial since 2000. I think that's where removing a small sample is probably the best way to start. 8:00 - 13:30, Saturday. The results are very good looking and for me what matters is that i'm happy with it. Then use a . Popular CategoriesU.S. Most sources say it is not salvageable. As i want to show with the example photo of teak decking, real teak is comprised of separate planks, so that's the look we want to achieve from our solid board. When you have filled the groove with caulk, use a plastic or wooden tool, covered in water with dishwasher fluid to scrape it flat in the grove,simultaneouslyremoving the excess caulk. You may already have done this, but it could prove helpful to determine what specific sealant/adhesive Beneteau used. When you are completely satisfied with outline you have drawn, it's time to move to the next step: routing! This deck is normally shielded from the weather, so that helps. Update. Enter Our Dog Days of Summer BBQ Giveaway Now! Now pick up your guide and trace the first outline around the entire deck (not neccesarily the outline of each board, the outline of the deck can be a totally different thing!) FlexiteekInternational announced in a press release earlier this yearthat an agreement has been reached to acquire Wilks, andthe merger is planned to finalize later this year. Corrosion Demystified If you want to do so, first paint or stain the wood including the grooves, if you don't moisture will rot the wood under the caulking. Great decking , but the paddle board is of interest. Save my name, email, and website in this browser for the next time I comment. They actually have a product called ReDeck which is basically sheets of nonskid that you epoxy onto the deck and then paint. I tried the hammer and chisel approach and it just cut into the gel coat. Riviera 645 SUV Basically, the procedure is the same, take your time placing the guide, be careful not to overshoot into the narrower cuts of the outside planks on the ends and the hatches. When the boards fit exactly as they should, we are ready to draw the outlines for routing! PlasDECK Eco Series has an identical lookand feel of the standard PlasDECK boat decking, but thefamily-owned, Made-in-America company passes on themanufacturing cost savings directly to the customer. PlasTEAK, Inc. introduced its synthetic boat deckingPlasDECK in 2005. Battery Chargers / Solar Charging Systems, cabin lights/deck lights/underwater lights, Canopies / Radar Arches/Boat covers/T-TOPS, Mobile: +356 9980 8359 Careers Youtube Bahamas It was a complete fail. But i totally agree it's obvious on closer inspection. It's maybe 50 sqft. Okay, back to work, step 3: the hatches! 10 years ago Events When all outside planks and hatches are done it's time to change the bit for the deeper and wider groove of the infill planks. 10 years ago I first took the sheets and cut the outlines i measured in the boat, using some of the old decking, the more intricate bends were traced. I don't know how to translate this to english, but we call it 'watervast verlijmd multiplex', there are different wood-types available, i choose Ocoume, because it has a very nice wood-grain. This will make sure you don't feel any height difference the hatch might have after final placement. On first impression everybody believes it to be separate planks. For the deeper grooves it is important you cut completely trough the first layer of the plywood, exposing, or just into the second layer, this will create a color difference which accentuates the groove. Contact Us I used to work for Teakdecking Systems fabricating these floors, so I guess I'm a bit biased against the plywood idea. I will have a huge mess on my hands when the teak is gone. When all is sanded smooth you have some decisions to make: on Introduction. Isiteek add safety with its nonslip quality. 7 years ago The downside has been its tendency toabsorb heat, which makes the product uncomfortable for bare feet in southern boating locales that havecontinuous sun exposure (e.g. Durability - A deck is exposed to wear and has to be sanded every couple of years (at least). It might help to keep the next step in mind when deciding on size and location, but you should make some rough lines now to help you decide on the location. This can be achieved by drilling a couple of holes close together on the outside line of the hatch, make sure you don't use a drill bit bigger than required for he blade of the jigsaw. ISITEEK is protected under the Flexiteek patent and it has a three year material guarantee. var AdButler = AdButler || {}; AdButler.ads = AdButler.ads || []; Thinning the plans with the planer allows the heat to loosen up the bond, making it easier on the blade. In this (my first) instructable i want to tell you about the method i used to create a cheap(er) new decking for my boat, the technique can be used for other uses than decking, it's the actual look and methods used to achieve this look that i'll be documenting. PlasDECK Eco Series won the Innovation Award at the 2018Miami Boat Show. Telephone: +356 2157 0962, 8:00 - 19:00, Monday - Friday You must log in or register to reply here. Dek-king 2G is the companys next-generation premiumsynthetic teak decking thats 30 percent cooler underfootand 32 percent lighter than previous 1G product offerings. Flexiteek comes in eight woodcolors with black, white or gray caulking. i chose a relatively shallow 1 mm for the outside 'small' grooves. Caribbean 5 years ago, Hi, the decking has been on my boat for a little over 4 years now and it still looks good. Installed myself using provided adhesive and notched trowel. 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